Pre-Engineered Automated Modules for Assembly/Material Handling!
The 3 D’s of manufacturing, also known as the “Dirty, Dull, and Dangerous” tasks, refer to the repetitive, hazardous, and unpleasant jobs that are often performed in industrial settings. These tasks are typically undesirable for humans due to their physical and mental demands, and can lead to fatigue, injury, and decreased productivity. The 3 D’s are:
1. Dull: Tasks that are repetitive, monotonous, and lack mental stimulation, such as assembly line work, packaging, and sorting.
2. Dirty: Tasks that involve exposure to hazardous materials, chemicals, or dirty or dusty materials needing handling.
3. Dangerous: Tasks that pose a risk of injury or harm to humans, such as heavy lifting, not wearing PPE or using correctly.
Robots and automation can be used to perform these tasks, which can bring numerous benefits to organizations and individuals. Some of the advantages of using robots for the 3 D’s include:
1. Improved safety: Robots can perform tasks in different environments without putting human lives at risk.
2. Increased efficiency: Robots can work 24/7 without breaks, reducing production time and increasing productivity.
3. Reduced costs: Robots can reduce labor costs, as well as the costs associated with worker compensation and training.
4. Enhanced accuracy: Robots can perform tasks with precision and accuracy, reducing the risk of human error.
5. Improved working conditions: By automating the 3 D’s, humans can focus on more value-added tasks that require creativity, problem-solving, and critical thinking. This how we fulfill Helping Human Opportunity!
CNC Feeding of Insert for Injection Mold Hybrid System
HS-1 CNC/Plastic Injection
This is one of our hybrid systems: integrating a CNC machine (making inserts to be overmolded in the injection press) with robotic picking/placing of inserts into to the partner injection mold. Next to each machine tool (CNC and Injection Press) is our automated control station for the robotic arms on each side. The right side of this hybrid solution is also available separately to do injection mold tending, picking, breaking off runners and sending to regrind station. We can provide the integrated Automation system with Fanuc Robot Arms to be used with your CNC machine and or Injection Press.
PE-1 Plastic Extrusion Automated Cell
Our Automated Handling Cell can be used with Extrusion System for Plastic /Rubber Forms: Tubes, Bars, Pipe / or with Pultrusion System for Fiberglass or Carbon Fiber Forms. System can also be adapted for handling of metal pipes and tubes. Fanuc LR Mate M20iD/35 provides measuring/cutting/ stacking and weighing of forms. Cell configuration/scale can be customized to meet your requirements.
We Do Various Modular Assembly/Material Handling Solutions!
Our Solutions Minimize Operator Involvement While Maximizing Performance Efficiency!
Robotic Secondary Packaging: Palletizer/De-Palletizer, Case Packers. Ultra-precision part placement/ Custom Conveyor System Integration/ Custom Hard/Soft Gripping Solutions for Safe and Accurate Material Picking and Placing. Vision Control for Geometric Shape/Color Coded Material Handling. Tray Loading and Unloading/ Linear Servo Gantry, Robotic Transfer Unit Tending Systems. Flex Feeding Systems/Machine Tending/ Plastic Mold Tending/Servo-driven Feeding Systems,/Modular Cell Solution to Turnkey Solution.
We provide comprehensive mechanical engineering services, from design and development to construction and commissioning of complex systems. Our team acts as a trusted partner, working closely with our clients to ensure a seamless process from concept to final assembly.
1. End-to-end solutions : We offer a one-stop-shop for clients, providing a complete range of services from design to commissioning, ensuring a streamlined process and minimizing the need for multiple vendors.
2. Collaborative approach : Our team works closely with clients and their employees to ensure a thorough understanding of their needs and to provide tailored solutions that meet their specific requirements.
3. Expertise in mechanical engineering : Our company has a strong foundation in mechanical engineering (Taiwan competitive cost scale), allowing you to provide high-quality designs, constructions, and commissioning services for complex systems.
4. Competent contact person : Our team is available as a single point of contact throughout the project lifecycle, providing clients with a reliable and knowledgeable partner to turn to for guidance and support.
MKW Herlitzius Automated Industrial Baking/Slicing Solutions!
MKW GmbH is a major presence within many food industry factories. Industrial bakeries depend on our fully automatic bakery solutions for quality volume production!
MKW acquired the industrial bakery machinery division of Rego Herlitzius. So now we provide our customers with a total solution and continue doing business under the well known Herlitzius brand. Starting with dough making, loaf forming, feeding the baking machines, then precision cutting and portioning from high-speed cutting units, and finally the transport of the product for packaging, etc. In addition, we integrate systems with robots from renowned manufacturers such as Kawasaki, Kuka, Fanuc or ABB.
We can help you find most industrial automation design/integration solutions from within MKW’s deep portfolio!
